Quick-connect vacuum assembly

How a KF vacuum connection works

A standard KF joint uses two matching flange faces, a centering ring, an O-ring and a clamp. The modular connection supports straightforward assembly, inspection and reconfiguration, while the selected tube outside diameter, material and seal must still match the application.

Two KF flanges

Matching flange faces provide the quick-connect interface on both sides of the joint.

Centering ring

The ring aligns the seal and keeps it positioned between the mating flange faces.

O-ring seal

The elastomer is compressed between the flange faces to form the vacuum seal.

Matching clamp

The clamp applies closing force around the angled outer surfaces of the flanges.

Concept illustration of two KF vacuum flanges, centering ring, O-ring and clamp

Four assembly checks

  1. Match the interfaces: verify both KF designations and the connected tube outside diameters.
  2. Select the sealing assembly: confirm centering-ring size and O-ring material for the process.
  3. Close the joint: use the matching clamp and inspect the sealing faces before assembly.
  4. Verify the system: apply the project’s agreed leak-check procedure before operation.

The illustration explains component relationships only. Final geometry, material and acceptance requirements are defined by the selected product drawing and order specification.

Compatibility reminder: KF flange designation and tube outside diameter are related but not always identical. Confirm both dimensions before ordering replacement or mixed-origin components.

Names used in purchasing

KF, NW and QF terminology

Buyers and equipment manuals may use different names for the same quick-clamp connection family. A name match does not replace dimensional confirmation, especially when components come from different manufacturers or regional tube systems.

KF

Common abbreviation for Klein Flange and the primary term used throughout this product category.

NW

A widely used designation associated with nominal diameter, frequently seen in pump and instrument port descriptions.

QF

Quick Flange terminology used by some suppliers to describe the same general quick-clamp connection style.

For replacement parts: send the existing component marking, flange outside diameter, tube outside diameter and a clear photo. RUIJIA can then review the requested interface against the available product configuration.

Product categories

Choose the KF component for each connection point

Use the category pages below to review the specific component types available for sealing, routing, straight connections, movement compensation and joint clamping.

KF Centering Rings

KF Centering Rings  are the core positioning and sealing components for ISO-KF standard quick-release vacuum flanges, and an indispensable basic part for fast and reliable connection of small and medium-sized vacuum piping systems.

KF Vacuum Flanges

KF Flange and Fittings is refers to the KF series of vacuum components, a series of standardized connecting parts for vacuum systems,includes KF Centering Rings, KF Vacuum Flanges,KF Vacuum Fittings,KF Vacuum Bellows, KF Nipples and KF Clamps.

The typical KF or NW assembly consists of two identical flanges, a center-ring, and an aluminum clamp with a wingnut fastener frequently connect and disconnect without tools.

KF Vacuum Fittings

KF Vacuum Fittings is a series of connecting parts used in vacuum systems, usually including elbows, tees, crosses, etc., using the clamp connection.A wide range of flange sizes from KF10 to KF50 to meet the needs of vacuum pipe connections of different diameters.

KF Vacuum Bellows

KF Vacuum Bellows is a high-quality flexible connecting pipe for modern industrial piping. We can provide bendable and compressible bellows in sizes from KF10 to KF50 in customized lengths of 100mm, 200mm, 300mm, 500mm, 1000mm and so on.

KF Nipples

KF Nipples are basic and essential connecting components for ISO-KF quick-release vacuum systems, used to connect vacuum chambers, tubes, valves, pumps and other vacuum equipment to form a complete straight vacuum pipeline.

KF Clamps

KF Clamp is usually made of stainless steel 304, 316L or aluminum. It is used to tightly connect two butted KF flanges by wrapping around the flanges and utilizing the clamp's fastening device (e.g., butterfly nut, etc.) to create a tightening force.

Not sure which component fits your assembly?
Send the KF size, tube outside diameter and connection requirement for technical review.

Send Your Connection Details
KF flange dimensions

Confirm the flange designation and tube size together

Reference schematic showing measurement locations on a KF flange without numerical dimensions

KF size names describe the connection family, but the welded tube outside diameter can vary with the selected component and regional tubing convention. Do not select a flange, nipple or fitting from the nominal name alone.

  • A — Flange outside diameter: check against the clamp and centering-ring assembly.
  • B — Tube outside diameter: confirm the welded tube and mating line size.
  • C — Overall length: verify installation space and the ordered configuration.
  • D — Sealing face: identify the interface condition and approved geometry.
Dimensional information required when selecting KF flange fittings
Dimension or specification Why it matters What to send Verification source
KF / NW designation Identifies the mating flange family and sealing assembly Existing marking or required connection size Selected product drawing
Flange outside diameter Helps confirm clamp and centering-ring compatibility Measured outside diameter in mm Approved dimensional drawing
Tube outside diameter Controls welding fit and line compatibility Actual tube OD and wall thickness Tube specification and fitting drawing
Overall or centerline length Affects equipment spacing and system layout Required length or marked-up sketch Order drawing
Port orientation Prevents installation conflicts on elbows, tees and crosses Orientation sketch or 3D model reference Approved fabrication drawing

Use reference values for preliminary selection only: the following catalog data helps identify likely interfaces, but the selected product drawing and current quotation remain the final dimensional reference.

Catalog reference range

Start with the flange size, then confirm the tube outside diameter

The KF designation identifies the mating flange family. It does not always identify the welded tube outside diameter. The reference range below supports preliminary comparison across common catalog configurations.

Catalog flange rangeKF10–KF160
Common fitting rangeKF16–KF50
Flexible hose lengths250–1000 mm
Dimension unitsMillimetres
Reference KF flange outside diameters and catalog product context
KF designation Reference flange OD Examples shown in the catalog Confirm before ordering
KF10 / KF16 30 mm Blanks, weld flanges, nipples, clamps and centering rings Tube OD, bore and sealing assembly
KF25 40 mm Flanges, nipples, flexible hoses, elbows, tees and crosses Regional tube convention and overall length
KF40 55 mm Flanges, fittings, bellows, clamps and centering rings Tube OD, material, seal and centerline dimensions
KF50 75 mm Flanges, fittings, bellows, clamps and centering rings Tube OD, material, seal and installation space
KF63 87 mm Blanks, socket-weld flanges and chain clamps Product type and actual mating dimensions
KF80 114 mm Blanks, socket-weld flanges and chain clamps Clamp type, bore and assembly dimensions
KF100 134 mm Blanks, socket-weld flanges and chain clamps Clamp type, bore and assembly dimensions
KF160 190 mm Blanks, socket-weld flanges and chain clamps Current drawing and component availability

Reference flange outside diameters are taken from the supplied KF catalog. Product availability and dimensions can vary by component family and revision.

Tube outside diameter examples by regional catalog convention
KF size U.S. tube OD examples European tube OD examples Japan / JIS examples
KF10 12.7 mm 14 mm Confirm requested tube specification
KF16 19.05 mm 20 mm Confirm requested tube specification
KF25 25.4 mm 28 mm 27.2 mm or JIS pipe variants
KF40 38.1 mm 45 mm 42.7 mm or JIS pipe variants
KF50 50.8 mm 57 mm 60.5 mm catalog variant

Compatibility check: send the existing flange marking, measured flange OD, actual tube OD and a clear photograph. Do not assume that two KF parts use the same weld tube simply because their nominal flange designation matches.

Materials and sealing options

Match construction and O-ring material to the process

Material and seal selection affects temperature capability, chemical compatibility, cleanliness and maintenance. The catalog identifies the configurations below; final suitability must be reviewed against the actual medium and operating conditions.

For technical review: provide the process medium, operating temperature, cleaning method and requested material documentation together with the KF size.

Concept selection visual with stainless-steel and aluminum KF components, black NBR-style O-ring and brown FKM-style O-ring
Primary construction

304 stainless steel

The catalog lists 304 stainless steel for most flanges, nipples, fittings, hoses, bellows and centering rings.

  • Common choice for welded vacuum line components
  • Available across multiple KF product families
  • Confirm grade and documentation on the enquiry
Selected configurations

Aluminum and special materials

Aluminum versions are shown for selected blanks, clamps, nipples, elbows, tees and centering rings. Some outer-ring assemblies list a 316 stainless-steel option.

  • Availability depends on component type and size
  • Do not apply one material option to the entire range
  • Request review for special material requirements
Elastomer seals

Viton or NBR O-rings

The catalog lists Viton and NBR for centering-ring sealing assemblies.

  • Viton: catalog sustained-use reference up to 150°C
  • Viton: intermittent bake reference up to 200°C
  • NBR: catalog temperature reference up to 80°C

Temperature references are not system ratings: actual seal life and suitability depend on gas or chemical exposure, pressure, duration, compression, cleaning method and installation condition.

KF component selection guide

Match each engineering task to the right KF component

Select the product type first, then confirm interface dimensions, operating conditions, material, seal and installation requirements.

KF component selection comparison
Visual Requirement Typical component Details to confirm Next step
KF centering ring Seal two matching flange faces Centering ring, O-ring and clamp KF size, seal material, clamp construction Review centering rings
KF vacuum flange Add a quick-connect end KF flange Tube OD, weld end, material, flange dimensions Review KF flanges
KF elbow and branch fittings Change direction or create a branch Elbow, tee or cross Port sizes, angle, orientation, centerline dimensions Review KF fittings
KF straight nipple Connect two points in a straight run KF nipple Overall length, tube OD, wall thickness, material Review KF nipples
KF flexible bellows Accommodate movement or alignment KF bellows Free length, motion, cycle conditions, installation alignment Review KF bellows
Vacuum transition fitting example Transition to another interface Vacuum adapter Both end standards, sizes, seal types and materials Review vacuum adapters
KF wing-nut clamp Close a routine service joint Wing-nut or standard quick clamp KF size, clamp material, access for tightening Review routine clamps
KF toggle and spring clamp options Support repeated opening or locking Spring or toggle clamp KF size, release method, lock requirement Compare clamp options
KF chain and bulkhead clamp options Connect a larger or mounted interface Chain or bulkhead clamp Flange size, mounting surface, bolt pattern and access Review mounting hardware
KF flexible hose and bellows Add a flexible line section Flexible hose, braided hose or bellows Length, motion, alignment, cycle and installation conditions Review flexible sections

4-step KF selection workflow

01Interface

Confirm flange size, tube OD and both mating ends.

02Process

Define pressure, temperature, media and cleanliness.

03Material & seal

Select construction and O-ring for the operating conditions.

04Verification

Agree drawings, inspection, testing and documentation.

Typical application contexts

Vacuum pumps & instruments

Accessible connections for compatible pumps, gauges and traps.

Laboratory vacuum lines

Modular routing for experimental and teaching systems.

Coating & process equipment

Auxiliary lines between chambers, valves and hardware.

Prototype & OEM assemblies

Standard interfaces with reviewed lengths and port layouts.

Vacuum interface comparison

When to review KF, ISO or CF connections

The connection family should be selected at system level. Port size, vacuum conditions, assembly method, temperature and maintenance access all influence the decision.

General comparison of KF, ISO and CF vacuum connections
Connection family Joint method Useful selection context Category
KF / NW Clamp with centering ring and elastomer O-ring Compact, modular lines where convenient assembly and service access are important KF components
ISO Centering ring and O-ring secured by clamps, claws or bolts according to flange style Larger nominal line sizes and system layouts using ISO vacuum interfaces ISO components
CF Bolted metal-gasket joint with mating knife edges Applications that require an all-metal sealed connection and compatible operating conditions CF components

These connection families are not directly interchangeable. Use a purpose-designed adapter and verify both sealing systems when moving between standards.

Manufacturing and inspection review

Ask for evidence that matches your order

RUIJIA presents CNC machining, vacuum welding, heat treatment, helium mass-spectrometer leak detection and material-analysis equipment among its production and inspection capabilities. The applicable process, acceptance criteria and documentation should be confirmed for each quoted item.

Dimensional control

Define the dimensions and tolerances that matter to mating, installation and system layout. A drawing is recommended for non-standard parts.

Material confirmation

Specify the required stainless-steel grade, aluminum component or seal compound, together with any requested material documentation.

Leak-test requirements

State the test method, acceptance criterion, test condition and report requirement instead of relying on a general sealing claim.

Stainless-steel vacuum component being machined on CNC equipment
KF component machining

CNC machining supports the dimensional features required for flange faces, fitting bodies and reviewed custom components.

Operator welding a polished stainless-steel vacuum fitting
Vacuum fitting welding

Welding activities are reviewed against the applicable component drawing and order requirements before dimensional verification.

Stainless-steel multi-port vacuum chamber prepared for inspection
Helium leak-test preparation

Confirm the assembled condition, test method, test conditions, acceptance criteria and reporting requirements for the quoted item.

Quotation checklist

Send the details needed for technical confirmation

A complete enquiry reduces avoidable clarification and helps the supplier check interface compatibility before quoting.

  • Component type and quantity
  • KF flange size on each port
  • Mating tube outside diameter
  • Material and surface requirements
  • O-ring or seal-material requirement
  • Overall length and port orientation
  • Working pressure and temperature
  • Process gas, media or cleaning requirement
  • Drawing or marked-up installation sketch
  • Inspection, testing and document requirements
Technical questions

KF flanges and fittings FAQ

Are KF, ISO and CF flanges interchangeable?
No. They use different flange geometries and clamping or bolting methods. A purpose-designed vacuum adapter is required when a system transitions between KF, ISO or CF interfaces.
How should I select an O-ring material for a KF connection?
Select the seal according to process temperature, gas or chemical exposure, cleanliness requirements and maintenance conditions. Provide these operating details when requesting a quotation so the available seal options can be reviewed.
What information is needed to quote KF flanges and fittings?
Provide the component type, KF size, mating tube outside diameter, material, seal material, quantity, drawing or required dimensions, operating conditions and any inspection or documentation requirements.
Can custom KF components be supplied?
The current product range states that special materials, sizes and connection methods are available on request. Submit a drawing or dimensioned specification for manufacturability and inspection review.
What should be checked if a KF connection does not seal?
Isolate and safely vent the system before inspection. Check that both flange faces match, the sealing surfaces are clean and undamaged, the centering ring and O-ring are correctly selected and seated, and the clamp is the correct size. Follow the equipment procedure for final leak checking.
Why can the tube outside diameter differ for the same KF flange size?
The KF designation identifies the mating flange interface, while the welded tube outside diameter can follow different catalog or regional conventions. Confirm the flange outside diameter, actual tube outside diameter and selected product drawing before ordering.
Which clamp types are available for KF vacuum connections?
The reference range includes routine wing-nut clamps, stainless-steel clamps, spring clamps, toggle clamps, chain clamps, bulkhead clamps and nail clamps. Availability depends on the KF size and installation method.
Related engineering guidance

Continue planning the vacuum line

Use these engineering guides to continue from component selection into movement, interface transitions and system isolation.

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